DVO Fork Servicing | Queenstown | NZ-Wide
DVO Onyx DC Fork Service New Zealand
Professional DVO Onyx DC servicing, repairs, tuning and compatible upgrades from our Queenstown suspension workshop, with nationwide courier servicing available.
Specialist Suspension Workshop
Fork servicing, repairs, tuning and upgrades completed in-house.
Fast Turnaround
Most suspension service work is completed within 24 to 48 hours where possible.
Six-Month Workmanship Warranty
CJSUSPENSION service workmanship is covered for six months.
NZ-Wide Service
Send your DVO Onyx DC to our Queenstown workshop from anywhere in New Zealand.
DVO Onyx DC Servicing
We service current and earlier DVO Onyx DC forks. Each fork is fully inspected during servicing, and we’ll contact you before carrying out any additional repairs or replacement work unless an additional-work allowance has been selected on the booking form.
25hr DVO Onyx DC Service
A lower leg and foam ring service to refresh lubrication between larger service intervals.
- Lower legs removed and cleaned
- Fork inspected for wear or damage
- Dust wipers cleaned and inspected
- Foam rings replaced
- Lower legs fitted onto the stanchions and lubrication oil renewed
- Foot studs torqued to factory specification
- Function checked
A quick maintenance service to keep the fork running smoothly between larger service intervals.
Book 25hr Service
50hr DVO Onyx DC Service
A mid-interval lower leg service to replace the dust wipers, refresh lubrication and keep the fork running smoothly between complete services.
- Lower legs removed and cleaned
- Fork inspected for wear or damage
- Dust wipers replaced
- Foam rings replaced
- Sag O-ring replaced
- Lower leg bushings checked for wear and play
- Lower legs fitted onto the stanchions and lubrication oil renewed
- Foot studs torqued to factory specification
- Function checked
A mid-interval service to renew the main lower leg wear components before the complete 100hr service.
Book 50hr Service
100hr DVO Onyx DC Service
A complete service covering the spring, damper and lower leg assemblies.
- Fork settings recorded
- Fork completely dismantled
- Fork inspected for wear or damage
- Lower leg bushings checked for wear and excessive play. If excessive wear or play is found, new bushings may be required
- Lower leg bushings sized and aligned to the upper crown steerer unit
- Air or coil spring fully serviced
- Damper fully serviced and vacuum-bled with new damper oil
- Damper seals, air seals, dust wipers, foam rings and sag O-ring replaced
- Grease and assembly lubrication renewed
- Lower legs fitted onto the stanchions and lubrication oil renewed
- Fork reassembled to factory torque specifications
- Settings returned to the original or recommended starting point
- Function checked
Our most comprehensive fork service, covering the spring, damper, lower legs and bushing alignment.
Book 100hr Service
Onyx DC Repairs & Custom Tuning
Compatible DVO Onyx DC forks can receive damper servicing, stanchion scratch repair, steerer replacement, custom tuning and complete-bike removal or refitting.
DVO Onyx DC Damper Service
DVO Onyx DC damper servicing for removable drop-in cartridges that are poorly performing through compression, rebound or lockout control. Worn or failed seals, damaged bladders or worn internal parts can cause these issues.
- Damper removed and inspected
- Damper stripped and cleaned
- Service seals and wear items replaced as required
- Fresh damper oil added
- Damper rebuilt and torqued to specification
- Damper vacuum-bled if possible
- Adjuster function checked
If the complete damper cartridge can be removed as one unit, it can be sent separately for servicing and custom tuning can be added at the same time. If not, damper servicing must be completed as part of a 100hr fork service.
Book Damper Service
DVO Onyx DC Fork Scratch Repair
DVO Onyx DC stanchion scratch repair for suitable damage to improve the sealing surface and reduce further seal damage.
- Damage assessed before repair
- Damaged area cleaned and prepared
- Scratch filled with epoxy
- Repair left to cure for 24 hours
- Once cured, epoxy smoothed and finished
- Stanchion sealing surface checked before use
General wear is usually not suitable for this repair, as the epoxy needs a defined scratch to bond to. We’ll assess the damage first and advise whether repair or stanchion replacement is the best option.
Book Scratch Repair
DVO Onyx DC Steerer Tube Replacement
DVO Onyx DC steerer tube replacement for forks where the existing steerer is too short. Bent or loose steerers require an in-house CSU assessment first.
- Fork inspected for damage before work begins
- Existing steerer removed
- Steerer bore cleaned and prepared
- Special retaining compound applied
- New steerer pressed into place
- Installation checked after assembly
- Steerer supplied uncut for final fitment
If you plan to send only the CSU for steerer replacement, please note that we also require the lower legs and axle. This allows us to check lower leg bushing alignment before and after assembly to make sure everything is correctly aligned.
Book Steerer Replacement
DVO Onyx DC Custom Damper Tuning
Removable drop-in DVO Onyx DC damper cartridges can be custom tuned to suit rider weight, riding style, terrain and the level of support or comfort required.
- Customer setup and riding information reviewed
- Compression and rebound assessed
- Valving tuned to suit the rider and bike
- Damper fully serviced
- Baseline settings supplied
Custom tuning is only available where the complete damper cartridge can be removed from the fork as one unit. If this is not possible, a complete upgraded damper provides a better platform for future tuning.
Book Custom Tuning
DVO Onyx DC Removal & Installation From MTB
Removal and refitting of the DVO Onyx DC when a complete clean bike is delivered to the workshop.
- Suspension component removed from the bike
- Suspension component refitted after workshop service
- Basic installation checks completed
Complete bikes must arrive reasonably clean and ready to work on.
Book Workshop Service
Onyx DC Performance Upgrades
Compatible DVO Onyx DC generations can receive air-shaft travel changes.
DVO Onyx DC Air Shaft Travel Change
Change your DVO Onyx DC travel by fitting the correct air shaft.
- Correct air shaft sourced for the required travel
- New air shaft prepared with fresh grease and lubrication
- New air shaft installed
- Lower legs refitted and torqued to factory specifications
- Air pressure reset
- Function checked
Air shaft travel changes must be added to a fork service. Add $50 installation with a 25hr or 50hr service. Installation is included with a 100hr service. The new air shaft cost is additional.
Onyx DC travel fitment
Exact fork generation and available travel are confirmed before installation.
Send Your DVO Onyx DC From Anywhere in New Zealand
Book online, complete the service form and use one of the courier links on our booking page to arrange tracked shipping directly to our Queenstown workshop.
Ready to Service Your DVO Onyx DC?
Book online, then drop your fork into our Queenstown workshop or arrange tracked shipping through the courier links on our booking page.